Manufacturing Record

Large Aluminum-Alloy Forged Tube

A large 7075-T6 aluminum-alloy tube supplied with a bright machined surface after forging and heat treatment.

Engineering case

Engineering challenge, manufacturing response and verified result

Component application, material and performance requirements are translated into defined manufacturing controls and documented verification.

01Project context
Component
Large Aluminum-Alloy Forged Tube
Dimensions & Weight
2.2 t; diameter 1000 mm; length 3600 mm

Application

Petrochemical equipment for export markets

Material

7075-T6 aluminum alloy

Performance & acceptance points
  • Large seamless tubular forging
  • Forging, heat treatment and bright machining
02Engineering problem

Challenge

For Petrochemical equipment for export markets, the Large Aluminum-Alloy Forged Tube must use 7075-T6 aluminum alloy at 2.2 t; diameter 1000 mm; length 3600 mm scale while meeting Large seamless tubular forging; Forging, heat treatment and bright machining. The engineering challenge is coordinated control of the forming-temperature window, heat-treatment response and machining distortion.

03Manufacturing response

Manufacturing Scope

01Application & grade review02Billet & temperature control03Aluminum-alloy forming04Solution treatment & ageing05Precision machining06Property, dimension & surface checks
Core Manufacturing Strategy

YL Solution

The manufacturing strategy controls the aluminum-alloy temperature window, heat-treatment response and machining distortion. Billet condition, heating and deformation parameters, solution ageing and finish-machining allowance are coordinated with material, property, dimensional and surface verification.

Forming capabilityAluminum-alloy temperature-window and deformation control
Heat treatmentSolution treatment, quenching and ageing
MachiningPrecision machining and distortion allowance
Inspection controlMaterial, property, dimensional and surface inspection
04Verified delivery

Result / Verification

Delivery basis: Machined condition. Large seamless tubular forging; Forging, heat treatment and bright machining are incorporated into the project inspection plan, with final inspection records and the quality dossier supporting acceptance and release.

Product technical recordParameters, inspection and delivery records
Material grade7075-T6
Size envelope2.2 t; diameter 1000 mm; length 3600 mm
ApplicationPetrochemical equipment for export markets
DeliveryMachined bright-surface condition
Inspection plan

Material grade and batch traceability

Mechanical-property and heat-treatment verification to the approved specification

UT / PT, dimensional and surface inspection as technically required

Delivery dossier

Material certificate and heat/lot traceability

Heat-treatment and inspection records

Final dimensional report and release dossier

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