Manufacturing Record

Metallurgical Roll Neck

A quenched-and-tempered 30Cr2Ni2Mo roll-neck forging engineered for load transfer, wear resistance and dimensional stability.

Engineering case

Engineering challenge, manufacturing response and verified result

Component application, material and performance requirements are translated into defined manufacturing controls and documented verification.

01Project context
Component
Metallurgical Roll Neck
Dimensions & Weight
Project-specific

Application

Hot and cold rolling lines

Material

30Cr2Ni2Mo alloy steel

Performance & acceptance points
  • Tensile strength >= 980 MPa
  • Yield strength >= 835 MPa
  • Elongation >= 13%; 240-280 HBW
02Engineering problem

Challenge

For Hot and cold rolling lines, the Metallurgical Roll Neck must use 30Cr2Ni2Mo alloy steel at project-specific dimensions and weight while meeting Tensile strength >= 980 MPa; Yield strength >= 835 MPa; Elongation >= 13%; 240-280 HBW. The engineering challenge is coordinated control of metal flow, section uniformity and internal integrity.

03Manufacturing response

Manufacturing Scope

01Material & heat review02Heating & open-die forging03Post-forging heat treatment04Rough & finish machining05NDT & property testing06Final inspection & packing
Core Manufacturing Strategy

YL Solution

The forming strategy controls metal flow, section uniformity and internal integrity. Heating practice, deformation sequence, forging reduction, heat treatment and machining allowance are coordinated with defined material, dimensional, NDT and property release points.

Forming capabilityOpen-die hydraulic presses and project-specific tooling
Heat treatmentPost-forging heat treatment aligned to material and property targets
MachiningHeavy turning, milling and project-specific finishing
Inspection controlChemistry, mechanical properties, NDT and dimensional inspection
04Verified delivery

Result / Verification

Delivery basis: Machined condition. Tensile strength >= 980 MPa; Yield strength >= 835 MPa; Elongation >= 13%; 240-280 HBW are incorporated into the project inspection plan, with final inspection records and the quality dossier supporting acceptance and release.

Product technical recordParameters, inspection and delivery records
Material grade30Cr2Ni2Mo alloy steel
Mechanical propertiesRm >= 980 MPa; Rp0.2 >= 835 MPa; A >= 13%; 240-280 HBW
Critical controlsJournal geometry, wear resistance and dimensional stability
DeliveryQuenched, tempered and finish machined
Inspection plan

Heat/lot traceability and chemical analysis

Mechanical-property testing to the approved specification

UT / MT / PT and dimensional inspection as technically required

Delivery dossier

Material certificate and heat/lot traceability

Heat-treatment and inspection records

Final dimensional report and release dossier

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